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6.4 Aftermarket
Project "Wifey's Truck", Help me fill in the blanks.
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[QUOTE="UNLIMITED_DIESEL, post: 1079851, member: 143"] Sorry guys. Been pretty busy and wanted to update this with a good informative post rather than just throwing some pictures up. I have a bunch of photos on my DSLR that we'll be using in Diesel World, but my cell phone pictures will have to do for now. Didn't mean to leave you out of the loop. Since this hasn't been updated for a while, I'll start with some of the details. Engine build consisted of Rotating assembly externally balanced with Elite Billet Flexplate, balance is within 1/10 of a gram New Ford Block New Ford Crankshaft, with chamfered oil holes for more oil flow to the bearings HD Pistons, ceramic coated by Swain Tech Total Seal gapless second ring Piston Rings were DLC coated Clevite Main and Rod Bearings, coated by Swain Tech R&R connecting Rods Elite Stage 1X cam New Ford lifters New Ford Heads, Ported and DLC coated valves Smith Brothers Pushrods RCD valve springs Elite H11 head studs Elite H11 main studs ATI Damper RCD flex plate bolts, balancer bolts, and crank adapter bolts RCD oil pan, RCD SS 6.0 exhaust manifolds and up-pipes Street Diesel Performance wastegate kit with Downpipe Bulletproof Diesel waterpump and billet oil filter cap MPD Crankcase vent No Limit cold side, hot side, and cold air intake Mishimoto Radiator Mishimoto Intercooler Dieselsite Boots and Clamps [IMG]http://tapatalk.imageshack.com/v2/14/09/20/30ebe17578668e1d54d0561e85bf1e66.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/22743fa5ac1e013458aad336b68e5f20.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/357ff674f899f00a7dbfbc4540352c6d.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/3e55c2e9e1daab462b6c4eed0fb033db.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/9101d2e08993f78e2cb119b8c86a848b.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/7abcdb4e45a8e215db4d614705ca7511.jpg[/IMG] AND an intake manifold that we will be releasing very soon after some more testing. It's an all Billet aluminum intake, no more cutting up or plunging stands out of the factory intake. This starts life over 100 pounds of aluminum and is less than 8 pounds when finished. Lots of time and development has gone into this. We have a few things to tweak before production but the prototype is on my wife's truck currently. Sorry, no pricing will be out until we get finished with the design. I will post better pictures once I get them off of my other camera. [IMG]http://tapatalk.imageshack.com/v2/14/09/20/1c4aed627c0bed8b16eb7353fe3ca240.jpg[/IMG] [IMG]http://tapatalk.imageshack.com/v2/14/09/20/b95f5b1ce314f8a687af5b98681c4bbe.jpg[/IMG] [IMG]http://tapatalk.imageshack.com/v2/14/09/20/1a776093672827b99981d1a3ce7046c5.jpg[/IMG] Turbo Setup Elite High Power Jr 76/59 Fuel system consists of Aeromotive A1000 pump with Napa Filters 5/8 Pickup tube Midwest unregulated return with bowl and fuel cooler delete, there is a cooler on the truck just not in the factory location. I will post these pictures later also. Midwest Dual K16's, both pumps are remans from Ford RCD balanced 60% injectors, after talking with Jared and Josh, balancing is a must. Don't settle for anything less... The transmission Elite Stage 4 RCD Torque Converter Mag-Hytec Deep Pan Suspension OUO ALA's Icon 1" TEI Spacer Icon 2.5" Coils Icon Adjustable Track Bar OUO Front Axle truss with dual steering stabilizer Icon 2.5 Piggybacks Front and Rear OUO rear Axle Truss OUO 5" traction blocks OUO adaptable length long gusset traction bars Wheels and Tires 35x12.50R20 Toyo MT's 20x10 American Force Rebel SS [IMG]http://tapatalk.imageshack.com/v2/14/09/20/cba64fd45037d7d2b65207ed85aa496c.jpg[/IMG] The truck Dyno'd 595Hp and 1238 ft lbs at Toops Performance before we tore it down. This was with a 5" Flo Pro exhaust and H&S Mini Maxx with Gearhead tunes. Everything else remained factory, including the air intake which I had never changed the filter since we bought it. Sorry no sheet yet, I haven't been able to get it emailed to me yet... [IMG]http://tapatalk.imageshack.com/v2/14/09/20/6facfa582066e344220c7bdf55efeef2.jpg[/IMG] [URL]https://vimeo.com/106666021[/URL] Here are some pictures of the tear down and rebuild process. [IMG]http://tapatalk.imageshack.com/v2/14/09/20/1690e79a138ce770413364e547c0e415.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/2fc84fbea17bf53059c583a68dfc1703.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/0e0820bcdd000f1c42759b6a2e8251e7.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/d6eb2c83fbd9950c7b46cc3925d25206.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/ee25e7b0f4271afce91bc71c87e33b54.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/719133b4441b51c145f5ec746ca06269.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/96b37d72098ae44c523f98b52875e67f.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/ab0a56c59ed48c171ea9bff99f29818d.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/a93d82bd963a53fa38fe890cdb295f81.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/efe3844580a891c8ee258c9227bed7bb.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/ed16ceeaad4dc00e76f5535b28327f88.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/a2af159a6f0c79848c1b378cbad92dee.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/ba44906ff656549a9b0d39e3716e0fef.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/3017242094e3f57a5995c9b3cfe529b1.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/02c3281ab2c7cf2f41b01650f37cc87e.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/e6f477e6250db8999f05f48639f3cf51.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/b8b5d234fff69ebd51286b6e4a9e60a2.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/4c6b000d04181dcac1ce10117b9a81d9.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/dea0b4e4f1392395fff504f64adf0bee.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/02bd8a7252c32d78001847e35cacb869.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/b6d92dcfe2ac20b334d18047235d2613.jpg[/IMG][IMG]http://tapatalk.imageshack.com/v2/14/09/20/96ad80a2d43e34b9c8636ae63f8db655.jpg[/IMG] These are all the pictures I have for now. If you have any questions, fire away and I'll try to respond to them as quickly as I can. We are planning to put a few hundred more miles on it and dyno it for some new numbers. I'll keep you up to date as we get new info. There is probably a lot that I'm forgetting, this build was huge and we did it in 10 days. Sorry if I left anyone out, it was certainly not intentional. Thanks guys!!! [/QUOTE]
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