Water in the oil

protraxrptr17

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Customer of mine bought this truck not running. Got a vague description from the previous owners (it was a company delivery truck). Mostly said it was getting oil in the coolant. I found that it was actually getting diesel in the coolant. I pulled the injectors and found 6 cups cracked. I replaced the cups, and drove it a couple days and let him have it back. I noticed some watery globules on the underside of the valve covers, but they said the truck had been sitting for a few years, so I thought maybe it was condensation. Customer drove the truck for a couple weeks and called me saying that the OD light was flashing and wouldnt shift into OD sometimes. I told him to bring it in and I would look it over. He brings it and a couple days later I go out to start it up, and it kinda acts like its hydrolocked. I checked the oil, and its way overfull with coolant mixed in. Really low on coolant also. Drained the oil and had a large amount of clean coolant in the bottom of the pan. I pulled the injectors and pressurized the coolant again. No leaks anywhere. Let it sit for 4 hours with 15psi. No coolant lost. Not a drop in the cylinders. None coming from oil pan. Even marked the reservoir before I started. Still exactly on my mark. I looked in all the cylinders with a borescope and all the pistons were black. No clean ones. I pulled the water pump and there was a trace amount of oil coming from the port on the upper drivers side behind the pump. Could it be the oil cooler? There is much more water in the oil than there is oil in the water. Its puzzling to me because I couldnt get it to leak with the pressure test. What should I do next?
 

golfer

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drain the oil from the pan, then put compressed air into the cooling system...

bar the engine over by the 24mm nut on the crank...and see if you see/hear air escaping out the oil pan drain hole when certain pistons are in certain locations within their respective bores...

it's possible that there is a hairline crack in one of the cylinder walls.

the alternative way would be to put air pressure INTO each cylinder (individually, through the glowplug hole)...and bar the engine over to see which cylinder allows air to make it's way back into the coolant jug...

this would specify which cylinder has the problem, and would rule out a cylinder head gasket...since the gasket would leak, regardless as to the position of the piston in the cylinder...

good luck
 

protraxrptr17

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Thanks golfer. I will try that.

CSIPSD, I ordered all the seals for the cooler. If golfers test doesnt turn up anything, I'm gonna put those in and see what happens.
 

cjfarm11

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I had the same issue with mine and it was a crack in the cylinfer wall. Hope it isn't that. Doubt it is the oil cooler cuz usually they put oil in the water cuz on the pressure difference.
 

protraxrptr17

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Block is cracked somewhere I guess. I put it all back together with fresh oil and ran it until it got pretty hot. Then I quickly drained the oil and left the plug out. I also pulled all the glow plugs. Put 15 psi to the cooling system. It held for about 15 minutes and then water started pouring out the drain plug. No water coming out the glow plug holes, so I say busted block. Yall agree?
 

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