I am having the same problem with my truck.
I have the Stancor relay for the GPR. When I turn the key on, the relay wont close (engage). I am getting 12v key power to one side of the coil. Seems like the PCM is not providing the ground. I usually have to cycle the key a few times for the relay to close. I knew if the relay closed by the volt meter gauge. If the volt meter was way down, the motor would start. Also I would hit "Charge Protect" on the AIC to confirm and it would read 10.9v-11.2v when the GPs are energized.
When I first start the motor (cold) lately, there would be an extended crank even if I saw the volt meter down. Today, I could not start the motor. I had to jump the big terminals with my linemans pliers and the motor fired right up.
I feel like just bypassing the PCM by installing a switch to manually control the GPR but I'm concerned if there is something else wrong with the PCM. I also wondering if the baro sensor has anything to do with the GP strategy. Today was a cold, rainy miserable day (low 40s).
When I plug the motor in, it starts no problem.
Does the IDM have anything to do with the GPs? The Baro sensor has something to do with glow plugs. I think up to '99 the Baro sensor was external and then it was moved into the PCM.
Did anyone ever come across this?
http://www.thedieselstop.com/faq/9497faq/tsb/tsb/sia/sia00039.htm
Billy T.
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